Fastener Sorting
100% visual inspection of fasteners
Using an optical sorting system, our fasteners are 100% visiually inspected before packaging. The additional costs for optical sorting are entirely justified. Savings at this point generally lead to higher costs due to decreased reliability in production.
Through our 100% quality control with state-of-the-art testing methods, including digital measurements and mechanical function tests, we guarantee you a smooth serial delivery which meets the highest quality standards.
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Optical Sorting System
The optical sorting system is used for the inspection and quality control of fasteners. It uses high-resolution cameras and lasers to take digital measurements and automatically sort out faulty parts.
The sorting system is able to achieve high speeds with absolute precision, which significantly increases production efficiency. With the optical sorting system, we ensure that the fasteners are dimensionally stable and will function well in our equipment.
How Optical Sorting Works
First, the fasteners are fed into the sorting system. A conveyor system transports the fasteners through the inspection stations. It is designed to hold the fasteners in a controlled and stable position to enable precise measurements.
High-resolution cameras capture detailed images of the fasteners. They can also capture 3D images to inspect different aspects of the fastener.
Lasers are used to take precise measurements of the surface geometry of the fastener. They can also be used to detect cracks, notches and other surface defects.
The captured data is transmitted in real time to analysis software, which immediately detects and classifies defects and deviations. When processing the data, the software checks the dimensions, shape and surface condition of the fastener. Based on the analysis results, fasteners that do not meet these requirements are immediately rejected.
Advantages of Optical Sorting
- The system can inspect and sort large quantities of fasteners in a short time.
- Automation reduces the need for manual inspection and minimizes human error.
- An optical sorting system can detect the smallest defects and deviations that are difficult to see with the naked eye.
- The digital measurements are stored and used for quality documentation and traceability.
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