Stationary robotic work stations
AUTORIV A240 - stationary robotic work stations with automated feeding of fasteners and small parts. The robot handles the component. AUTORIV A240-PD2-P insertion unit is designed for fully automatic, process-secure assembly of clinching, self-piercing and riveting nuts and studs. AUTORIV A240-BI is a work station for automated assembly of blind rivet fasteners. The insertion units are operated in combination with the A000-A2 feeding system.
Universal system for processing of press-in nuts, rivet nuts, clinch studs and self-piercing nuts & studs
The A240-PD2-P insertion unit is generally designed for the processing of bolts or nuts. The force is introduced with a hydro-pneumatic power pack. The base of the C-frame houses the electrics and pneumatic controls and protects them from dirt or damage. The base panel is removable on one side for quick and easy access to the components.
The C-frame of the A240-PD2-P work station is available in the required height and depth in different sizes and can be adapted optimally to individual requirements and applications. The insertion unit has a universal, modular design. Jaw depths of 250 mm, 350 mm, 450 mm, 600 mm and 750 mm ensure the processing of large, projecting components at an optimally adapted cycle time.
This robotic work station is known for the fully automatic, process-reliable and high-quality processing of nuts and bolts with thread sizes M5 to M12.
In addition, we offer special fasteners for customer-specific applications.
System for processing of blind rivet nuts and studs with a robotic unit
The A240-BI insertion unit is generally designed for the processing of blind rivet fasteners. The force is transmitted via a hydropneumatic pressure booster and a hydraulic cylinder. The insertion unit sits on a frame made of solid aluminium profiles. The frame contains the electrical components, the pressure booster as well as the pneumatic control elements and protects them from dirt or damage. Doors on both sides ensure quick and easy access to the components. Special adaptations of the setting unit are possible at any time on request.
A240-BI-BU insertion unit with options:
| Insertion Unit | A240-BI-BU N / S | A240-BI-TDH |
|---|---|---|
| Length x width x height (x,y,z) | 700 mm x 380 mm x 1050 mm | 350 mm x 280 mm x 950 mm |
| Pneumatic supply | 6 bar | 6 bar |
| Compressed air consumption* | approx. 18,9 l / cycle | approx. 18,9 l / cycle |
| Electrical supply | 24 V / DC | 24 V / DC |
| Power consumption | 4 A | 4 A |
| Press-in force | up to 22 kN / 45 kN | up to 21 kN / 45 kN |
| Cycle time* | 5,2 s | 5,2 s |
| Insertion stroke | max. 7 mm | max. 7 mm |
| Weight | approx. 70 kg | approx. 30 kg |
| Sound emission* | approx. 78 dB (A) | approx. 78 dB (A) |
* Based on a standard fastener M6 at 11 cycles per minute; <22 kN insertion force. Special adaptations of the A240-BI insertion unit are possible upon request at any time, depending on customers requirements. “N“ stands for the AUTORIV system solution blind rivet nuts. “S“ stands for the AUTORIV system solution blind rivet studs.
The operation of the 240-BI insertion unit is only possible with an A000-A2 feeding unit.
The A240-BI robotic work station stands for fully automatic and process-reliable assembly of blind rivet nuts with thread sizes M5 to M10 and studs with sizes M5 to M8. Variable connections in thin and thick sheet metal as well as plastic are possible. The processing of the blind rivet nuts and studs of the BI-series takes place in a single work step, with pilot hole in the component.
Blind rivet nuts are available as round or hexagonal versions, with a head diameter of min. 10 mm to max. 22 mm, and a total height of min. 13 mm to max. 30 mm.
Blind rivet studs have a round shaft, with a shaft length of max. 30 mm. The outer diameter of the head is min. 10 mm to max. 22 mm.
Individual solutions for blind rivet fasteners are available upon request.
We can analyze your application for improvements and potential cost savings.
+49 (0) 941 6042-210
or via our contact form.
